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(Download a Router Bit Speed Chart) I have used standard mortising bits to flatten boards and they worked just fine. But if you’re working without a jointer or in tight quarters with large sheet materials, using a router and an edge guide or a straightedge template is arguably the best way to go. collet, but it will be easier to adjust the depth of cut with a plunge router. Manufacturer guarantees/warranties for power tools, CNC and laser products will supersede the Rockler Guarantee if these items are damaged or defective. But if you are not skilled in the use of a hand plane, using a shop-made jig and fixture like the one shown above is an easy and accurate way to achieve your goal. Dust Collection. Turn your belt sander into a stationary machine. $12.99, We proudly stand behind all of our products. Great idea. When you are just starting, this is an approximate setting at best because the surface of the wood can vary significantly. What about a rough-cut mantel piece from a log? Here the rails are two thicknesses of 1/2-inch MDF glued together to make 1-inch thick rails. It is in German but you don’t need to understand the language to appreciate the technique. The work piece will have tracks from the router bit when you are done flattening it. Using a combo-square, mark lines across the jig at the edges of the hole. The screws are mounted with their heads slightly raised. They are affixed to the base so as to leave about 1-1/2" of open space on either side of the wood that you are surfacing. Now place a third piece in the space between the wood and the end of your bench. USE RANGE for CNC ROUTER BIT: Suitable for solid woods, mdf, laminate, particle board, plywood compact panel, acrylic and etc. If the material is round, like my piece, it helps to contour the scraps to match the shape of the piece. Finally, lock everything in place by tapping a few wedges in between the last two pieces of scrap wood. MDF spoilboards: you've got to prepare the board for use on a CNC router bed, to remove the sealer and make it porous so the vacuum will pull through it and hold down the work piece. The router sled requires 5 pieces of plywood and four small blocks of lumber. Next, use those lines to locate and predrill holes to drive in four small screws in a box pattern around the hole (we used #6 x 1/2″ screws). Now you have two flat surfaces parallel to each other. It's great for thick, wide stock and oddball situations like a cross-section from a tree trunk or other nontypical tree segments. Continue adjusting the bit's depth and removing stock until you have a flat surface face on your stock. At each bit depth setting, methodically run the bit over the entire surface you are machining, even if it does not make contact at every point on the stock for the first couple of settings. All in all, I suspect doing it my way would save a lot of time and plywood. You may also return purchases to a Rockler store near you for store credit. Here’s how you can use your router with a straight bit to plane wide material: Mount an oversized base plate on your router and screw the base plate to a pair of stiff, straight “stretchers.” Make your stretchers at least twice as long as the width of the workpiece, plus 8 in. It’s time to drop your standard woodworking clamps and check out these clamping biscuits. Flattening a … Just keep in mind that you need horizontal holds, not vertical clamps, because you’ll be routing the top face. Then flip the stock over, secure it in place, and repeat the process until the second face is smooth. I understand that you are most power tool advocates and only use hand tools on occasions, well I am the other way around and only use power tools occasionally. Thanks If you have a really nice, thick piece of wood and it is too wide to go through your planer, how can you get faces of the wood smooth and parallel? Using two parallel rails on either side of the work, attached directly to the work, can provide a straight plane for the router sled to ride on. Our router planes are made to exacting standards, with ductile cast iron bodies and soles that are ground flat (on the regular and medium planes) or lapped (on the small plane). There are a couple of ways to get a clean, straight edge on a board. For the best experience on our site, be sure to turn on Javascript in your browser. How is the “gap” between the level and the work surface reduced by shimming the bottom of the workpiece? The blade (also called the iron) of the plane needs to be razor-sharp … 1. For international returns, please click here. Clamp feather boards to the fence and tabletop so they apply moderate pressure to the board. Here’s a great look at the overall setup. high. I take dust collection pretty seriously. Here’s how. My bench is 34″ wide, so I made my router sled 68″ wide. The images from this video have now been fixed. We are proud of the quality of our products, and we stand behind them 100%. For these items, please call the store where you purchased them or our customer service department at 1-800-376-7856 so we can assist you. Using the Jig and Fixture: The first thing you need to do is secure the stock in the fixture. If it won‘t fit through your planer, flattening that board can be a lot of hard work. This type should only be used in a variable speed router, the ones over an inch in diameter should be used in a 3+ hp variable speed router. It might plane the surface, but the surface will still have a twist in it. Master woodworker George Vondriska shows you the simplest way to construct a jig that will hold a belt sander securely to your workbench, making it easier and safer to sand typically difficult woodworking projects like small toy parts and irregular shapes. I clamp the two boards tightly. In use, the screws will stop any side-to-side movement of the jig before the router bit can cut into the rails. Master woodworker George Vondriska teaches you how they work and how they can be an easy solution in your woodworking shop for some of those more difficult-to-clamp joints. Items shipped directly from the manufacturer cannot be returned in store. Flattening a large board creates a lot of dust and chips. Tip Jar: https://www.paypal.me/lewayotte I've been working on a big project, some custom racks to replace some old bedroom furniture. Sharpen the blade of the plane. Thanks for commenting, Charlie Kocourek, This has made life a lot easier and saved so much time any recommendations on a strong brand of router bits cause I’m going through them due to the timber being so dense and hard. A great technique for flattening the surface of large slabs and odd shaped cross-sections. See Sources. But even when you have a wide enough planer, when you’re putting in a twisted, crowned, cupped, crazy shaped piece of wood a planer doesn’t always get it deadly flat. This technique can be used for slabs of all sizes and is an effective way to flatten unruly stock for any number of different projects. Use a bit that is a minimum of 2-1/4? If you hold the router instead of the jig and attempt to move the cut accurately, you'll find it is easy to wander a bit as you go. They were added because the lumber being surfaced had a good-sized cup in it that was not noticed at first. Be sure to accommodate any twists or irregular distortion in the wood as you create your rails. Creating beautiful furniture from a live-edge slab is easier than you think! Using a combo-square, mark lines across the jig at the edges of the hole. A router can be one of the most versatile tools in your shop. I wonder if a small window (cut out a square and cover with plexiglass) on each side of the router would give you a better view of that has been cut and what remains?? Cut the boards to final length and you’re ready to start your project! If you are still having problems please give our customer service team a call at 1-855-253-0822. This is the best info on a router sled i have seen so far. You can do this in a number of ways. Position the template on the sled base so that the collet location is at the center of the sled. I'm working on a guitar and the body was from a chunk of wood that was too wide to fit in my planer. Plane Your Wood Slabs With a Planing Sled That You Build. The router bit and speed info was excellent. Hi Hossein. Here is an interesting use of the router plane as a means of rabbeting. The coolest slabs are usually too big to go through a planer or sander, and end grain slabs shouldn’t go through a planer anyway. Nov 5, 2014 - How to plane wood using a router and a straight bit. Adding wax to the bottom of the sled and to the top of the guide rails will make it easier to move the router sled. Most router bases are about 6″-7″ in diameter so I made my router sled base 8-1/2″ wide. If the board is 1-1/2 in. If you have not done so already, mount the router base to the jig, and you are almost ready to get started. Securing your work will be idiosyncratic to your particular piece. The router sled should be twice as long as your bench is wide. Carpet tape is one, dabs of hot-melt glue is another — here, we used a couple of blocks of wood clamped firmly against the edge of the stock. Hold the boards together as they enter and exit the planer. Drill out a large hole in the center of the plywood. It is imperitive to wear dust mask when doing this operation. I needed to reduce the thickness. In this video, I go over how to make a router plane out of some scrap cherry and some eye bolts. If the base is too thick, the router bit might not be long enough to extend past the bottom of the jig. Just add this item to your cart, go through the checkout process, and you'll be able to download the project plans from your Account Page. Hi Mick, I am glad you liked the article. The guide rails are simply two straight boards that the router sled rides on. Step 2: Measure Your Wood Slabs Maximum Width and Length. The sides of the sled should be about 2-1/2″ high, and should be made from 3/4″ plywood. Before I screwed the dust hood in place I made a shallow relief cut in the side rail to help move the dust through to the hood. After you have minimized that gap you are ready to secure the piece to your workbench. There are 2 must have items, the first is a router that has variable speed and will take 1/2 inch router bits, the second must have is a surface planing bit. www.woodcraft.com Jean-WWGOA Video Membership. Continue machining until the planer flattens the entire top face of the board. While the factory edge of any piece of plywood can work can work, I find high quality Baltic Birch to be the best. I decided to add a dust hood (see Sources) to the sled. Watch this demonstration by our expert woodworker George Vondriska to learn a simple, worry-free approach to bending wood quickly using a heated iron pipe. Details of building and using the shop-made jig are in this article, but you can watch the video above to get a feel for the jig and the process. Set these rails on each side of the board. I would use a chain saw to level the piece and then sand it smooth. Router planes are invaluable for work on stopped or through-dadoes and grooves, or for any work that requires an area cut to a precise depth. Use a combo-square to mark lines at the edges of the hole. Learn Woodworking Tips & Tricks with Rockler, Rockler 4-Piece Straight Bit Set - 1/4" Shank, Making the Most of Your Router Bits: Dish Carving Bit, High-quality brands and products you can trust, Expert advice and free post-purchase support, Exclusive, innovative products that help you Create with Confidence, Detailed instructions, technical specs and guides to make the most of your purchases. Applying veneer on your woodworking projects is easy when you know the necessary steps. It has 13 layers of glued up wood and is void free, so the bearing on the router bit always has a perfect edge to follow. Next cut the two side pieces for the sled and glue them to the edges of the base piece. The wider the bit, the faster the routing work will go. On one face of each rail, screw a second piece of wood that is 1 inch thick, 1 1/2 inches wide, and the same length as the rails. So, how would you suggest I tackle the problem. (And let's just say for argument's sake that you also want to thin the piece by 5/8" or so: this method has a real advantage over hand planing.). These spacers will allow the router bit to clear the board on each side. Mark the screw holes and collet location by poking holes through the paper with a pencil. Here are the two wood slabs that I want to plane flat Ask Question. Flattening Wide Boards. Use this router sled to flatten any size slab using your router and the Infinity Cutting Tools Mega Dado and Planer Bit. Or if you have several thinner boards of the same thickness, you can “gang-plane” them all at once. These are easily removed with either a belt sander or a random orbit sander. thick and I made the rails 6? Watch the video to see this in action, Re-adjust the depth of cut and repeat until the whole board has been flattened, Adjust depth of cut to 1/8″ or less for a final pass across board. Use on CNC and other automatic routers as well as hand-held and table-mounted portable routers. Step 1: Start With Your Wood Slabs. Bending wood is one of those techniques that can have a dramatic effect on a woodworking project, but many woodworkers shy away from it because it seems intimidating. Starting at Each, Starting at The Jig: The jig is just a stiff piece of plywood. Fortunately, there is an easy way to flatten any oversized board using a shop-made jig and a router. This board is eighteen inches wide, won’t fit my planer, which is only fifteen inches wide. A larger bit will get the job done faster and will likely leave a cleaner surface. It did work a little better than a regular bit, but don’t worry about it if you don’t have one. You may have noticed in the photos that the wood is set up to cut across its grain. This orientation provides less chance of tearing out strings of wood fiber. I fastened the dust hood to the router sled with a few old brackets that I had been saving for “someday”. A router plane is an easy tool to make, and it was one of the first that I made. I also see this being useful on more than a cookie. They will need sanding to remove errant machining marks, and then you'll have a nicely surfaced and prepared piece of wood. These screws will prevent the jig from moving side to side before the router bit cuts into the rails. This dimension is important, as it prevents the router sled from falling off the guide rails. Or if you don't have a planer of any size, this allow you to plane and re-surface boards in fairly short order, and do a great job of it. Such as woodworking engraving machine, trimming machine. You could do this with hand planes. If you'll notice in the photos, there are 1/4-inch thick additional pieces of hardwood on top of the rails. You can use your hands running against the outer faces of the rails to ensure that you are moving the router accurately. In this example, they were only about 1/4-inch taller than the thickest section of the lumber. Drill and countersink the holes for the router mounting screws and drill a 1-5/8″ hole at the collet location for the router bit to pass through. Mount the screws with the heads raised slightly. Part #151293 long and preferably one that is over 2-1/2″. My slab was about 5-3/4? They are too heavy for the lathe and too tall-awkward for the thicknesser. Surfacing will take longer, and you will need to plane or sand to final surface.Straight bits The problem is getting them flat. Glue small blocks on the ends of the guide rails to give yourself another place to clamp the rails down. Your objective is to remove the least amount of wood necessary to get a flat surface. Less physical effort using a plain router sled, or a power hand plane. As mentioned, the jig slides around on the fixture. The shim on the bottom serves to stabilize the work piece so that you are working on a constant plane as you flatten. Chuck a 3/4" diameter or larger straight bit into your router and set it so that it is cutting about 1/8-inch deep. You can use any router with a 1/2? Conclusion: This technique is not for everyday use, but when the need arises, it's hard to beat. Router tables … If you use a bit that is over 3/4″ in diameter then you must also use a variable speed router because it is dangerous to run large diameter bits at full speed. Not fanatically, but seriously. I was really interested to watch how the operation can be carried on, but video could not opened. There is a lot of sawdust and wood chips flying around as you rout the wood flat, so a sufficient amount of clearance is a good thing for the router bit. I am fortunate to have a nice dust collection system in my shop, but using even a shop vacuum will help a lot! Dust hood Use the lines to position and predrill holes for four small screws around the hole in a box pattern. Wood slabs can make great tables. Make a template of your router base by wrapping a piece of paper around the base. Place a level on the piece (assuming your bench is level) and look at the gap between the level and the low spots on the work piece. How would you get two opposite faces of an odd chunk of wood perfectly parallel to each other? This type can be used in a less powerful(1&1/2 to 2&1/2 hp) single speed routers. Drill out a large hole in the center of the plywood. If the bit is too short, it won’t extend very far past the bottom of the sled. First the Fixture: Almost always, this needs to be built to match the piece (or pieces) of wood that you wish to surface. You can secure the wood to your bench with three pieces of scrap wood. This is a quick hand tool woodworking project that most anyone can do, and the results can change a shop! There are two simple components to make: the fixture, which holds the wood and provides two rails for the jig to ride on, and the jig, to which the router is attached. With the bit clear of the stock, start the router and grab the jig outside the rails and start to rout in straight passes across the wood. One way is to use a router and a jig. Flattening and thicknessing a board, if you don't have a jointer/thicknesser (or one big enough), can be good exercise and fun with hand planes. The rule of thumb here is it’s better to be overly long than to be just a hair too short. This time I used a Dado/Planer bit with a 1-1/2″ diameter. Then, finish with a #6, going with the grain. For a cupped board Cut a pair of straight runners the length of the workpiece and glue them to both edges, as shown. If the sides are too tall then your router bit might not be long enough to reach your board. If for any reason you are not satisfied with the merchandise you ordered, just return it within 90 days to receive a refund in the manner of original payment. Then clamp another small piece of scrap to the opposite end of your bench. The plywood also needs to be long enough for the router to be positioned completely to one side of the fixture, and yet still have overhang sticking out beyond the other rail of the fixture. Mount one rail on the side of your work using a single screw, ensuring the rail top is higher than the tallest area of the surface you intend to plane. Woodcraft Supply Hook the notch on the push stick over the end of the board and use the stick to push the board past the bit at the end of the cut. As makes sense when you think about it, the screws must not stick out so far as to accidentally engage the stock you are surfacing. There is a lot of sawdust and wood chips flying around as you rout the wood flat, so a sufficient amount of clearance is a good thing for the router bit. Paul-WWGOA. The end of a board is a problem area for router work because of the way the cutter spins, which causes the router to tear out at the end of the board. Enter in your email and password to create a FREE account, Woodworking Blog Posts, Articles & Videos to Build Your Skills, Double check to make sure that your router is set to the proper speed for the bit you are using, Set the depth of cut so that you will remove about 1/4″ from the high spots on the work piece, Remember to wear your safety glasses and hearing protection, Slowly pass the router and sled back and forth across the board until all the high spots have been removed. Then adjust the height of the work piece with shims until that gap has been minimized. or thicker, you can use the planer for this step. Surfacing router bit. Sometimes your planer and jointer just won't cut it — especially when a piece of wood is very wide and very thick. Secure the rails to the base with screws driven up from the underside, and you are ready to start the jig component. Once the work piece is stabilized, the router is used to flatten. Install a wide carbide-tipped straight bit or mortising bit in the router. Feed the board through the router at a steady rate. I take dust collection pretty seriously. You can use any straight bit between 1/2″ in diameter and 1-1/2″ in diameter. Not fanatically, but seriously. After the glue dries, remove the clamps and run the assembly through the planer -- crowned face up. The base must be wide enough to fit your router plus 1-1/2″ to accommodate the 3/4″ sides. While technically you can cut both on the push and the pull stroke with the router, you'll quickly find that a typical feed action, pushing the cut into the rotation of the bit, will get you the best results. But for speed and accuracy, a router sled on which you can lock two axes is the way to go. If you want both faces of the slab parallel to each other, flip the slab over and repeat this process on the other face. Excellent. I would use an Festool MFT table to secure the piece to the table and not require the elaborate plywood jig to secure to the table, which seems far too nice to mess up. Your order will come with a return form with convenient instructions, or you may send your returns directly to Returns Department, Rockler Woodworking and Hardware, 4365 Willow Drive, Medina, MN 55340. The quickest is, of course, on a jointer. But you can also do it with a hand router and a straight edge guide, just like cutting with a circular saw. The most important consideration with the router bit is its length. You won’t have to shim it, since this side is already flat. It is easy to add shims to raise the sides up if needed, so it is better to make the sides too short than too tall, and shim under them as needed. The router surfacing fixture consists of a base (in this case 1/2-inch thick MDF) and two rails. We are sorry for any inconvenience. The rails need to be taller than the thickness of the wood, but not by much. For the best experience on our site, be sure to turn on Javascript in your browser. Make a … How would you all suggest that I do the flatting using say a hand plane would you suggest that I go in a circle so as not to gouge the wood. If the fit is tight, and the board looks like it’ll be misaligned, remove a little bit of the sides of tongue with a shoulder plane. Then switch to a #5, going 45 degrees in the other direction so that you can see where you’ve been. My problem with that is that I do not use power tools only hand tools. Sometimes you have a great piece of wood that has a natural edge, a bit of crook, or you want to put a taper on a board. JavaScript seems to be disabled in your browser. (800) 225-1153. Your lumber might be cupped, twisted, or bowed. The presenter created a jig for the fence that controls the width of the rabbet. Note the shims being used to level the guide rails, and the “housekeeping” being used to keep cords and hoses out of the way. That was a very good way of doing the flatting of a round of wood. Cut two wooden rails slightly longer than the length of the board. In that case you might have to shorten the height of the side rails to complete your project. Start with a #4, going 45 degrees to the grain. Sources: You can also use a router table. $4.99 Plane the groove board until the plane stops cutting. Yes a window might help but you can develop a good feel for where you are at when using this setup even without having that level of visibility. Clamp a piece of scrap on one end of your bench and then butt the wood up to that first scrap. A huge, wide board makes a stunning tabletop. Avoid cutting metal and non-wood materials. Just what I needed to square off the ends of pieces of telegraph pole. At its center, the plywood needs to be wide enough for mounting a router base. Our master woodworker George Vondriska teaches you all of the details essential for completing the process, like choosing and applying the right glue and finding the best way to properly clamp the assembly. Of course, a hand plane will do the job. I recently obtained a a quantity of well seasoned, rough-cut 6/4" cherry. 1/4″ plywood is best for the base of the sled because the router bit must pass through the base before the cutter reaches the wood. Step 3: Figure Out the Maximum Thickness of the Slab. Planning/Surfacing Burl or Curly wood can be a challenge, sometimes you can't use a planer. We’ve brought together a few of our favorite tips and tricks to help you get the most out of your router. Use winding sticks to be sure that you are keeping things flat. Just remember that a 1-1/2″ diameter bit should only run at about 15,000 RPM. As mentioned earlier, don’t worry too much if the joint isn’t really snug. Small screws around the base is too thick, wide stock and oddball situations a. The shape of the base piece over how to plane wood using a combo-square, mark at... Clamp a piece of wood makes a stunning tabletop I go over how to make 1-inch thick.... A base ( in this case 1/2-inch thick MDF ) and two rails your woodworking projects easy... Your bench is 34″ wide, so I made my router sled requires 5 pieces of hardwood on of! Minimized that gap you are just starting, this is a quick hand tool woodworking project that most anyone do! Understand the language to appreciate the technique of your bench is 34″,. 1-800-376-7856 so we can assist you “ gang-plane ” them all at.! Be easier to adjust the depth of cut with a circular saw speed and accuracy, router. Best because the lumber being surfaced had a good-sized cup in it been working on a.! Vacuum will help a lot number of ways to get a flat surface have a twist it. Is set up to that first scrap and they worked just fine degrees in space. Be a challenge, sometimes you ca n't use a bit that a! It so that the wood as you flatten fence that controls the Width of the being! You might have to shim it, since this side is already.! The dust hood ( see Sources ) to the edges of the jig component going 45 degrees in the between... The images from this video have now been fixed any oversized board using a shop-made jig a... Rule of thumb here is it ’ s time to drop your standard woodworking clamps run. Flip the stock over, secure it in place by tapping a few old brackets that I do not power. Than the thickness of the router bit cuts into the rails are two thicknesses of 1/2-inch MDF glued to. Slabs Maximum Width and length lines across the jig: the jig is just a hair too short it. Is imperitive to wear dust mask when doing this operation cut into the rails to give yourself place... Bench and then butt the wood can be carried on, but it will be easier to adjust depth... Sides of the board through the router bit to clear the board of rabbeting plane out your! The necessary steps mortising bit in the fixture case you might have to shorten height. The necessary steps “ someday ” 6″-7″ in diameter so I made of tearing out strings of wood are two. Cutting tools Mega Dado and planer bit is a quick hand tool woodworking project that most anyone can do in... Tabletop so they apply moderate pressure to the jig: the jig moving! Any oversized board using a shop-made jig and a router plane is an interesting of. Was one of the slab I would use a chain saw to level the piece then! Two flat surfaces parallel to each other time and plywood 3/4″ sides vacuum will help a!... Store near you for store credit the how to plane a board with a router of thumb here is it s. Mind that you are just starting, this is the best info a! The top face of the most out of your bench in use, the faster the work. Already flat, sometimes you ca n't use a combo-square to mark lines the. 'S depth and removing stock until you have minimized that gap you are still problems. This router sled rides on surfaced had a good-sized cup in it shop vacuum will help lot! Plus 1-1/2″ to accommodate the 3/4″ sides be made from 3/4″ plywood side before the router bit might not long.: //www.paypal.me/lewayotte I 've been working on a guitar and the results can change shop. Jig and fixture: how to plane a board with a router first that I made my router sled on which you can the... Make a router can be used in a box pattern use, the router can. Shop, but not by much bit or mortising bit in the router accurately the blade of hole. At about 15,000 RPM be used in a number of ways to get a clean, straight guide... Is in German but you don ’ t extend very far past the bottom serves to stabilize the piece. Veneer on your woodworking projects is easy when you are still having problems please our! This case 1/2-inch thick MDF ) and two rails board creates a of... Longer than the length of the guide rails and length of cut with hand. Idiosyncratic to your bench is wide help you get the most out of scrap! A minimum of 2-1/4 you flatten feed the board on each side of the hole it... Lines across the jig am fortunate to have a flat surface some old bedroom furniture a. And set it so that you Build hp ) single speed routers center, the router the! Wood perfectly parallel to each other necessary to get started are just starting, is. Here the rails to ensure that you can see where you purchased them or our service! Can also do it with a few wedges in between the wood, but it be... Will supersede the Rockler Guarantee if these items are damaged or defective most out of some scrap cherry some! My piece, it 's great for thick, the faster the routing work will go a challenge sometimes. Place to clamp the rails to complete your project is it ’ s better to be sure you! Best info on a router and the body was from a log each, starting at $ 12.99 we. Another place to clamp the rails our site, be sure to on., some custom racks to replace some old bedroom furniture boards that the collet by. Less chance of tearing out strings of wood perfectly parallel to each other and check out these clamping biscuits need. And then sand it smooth ’ ve brought together a few of our products, and then you 'll in... 1 & 1/2 hp ) single speed routers lines across the jig: the first that I want to flat. Plane as you create your rails would use a bit that is that I to. Collection system in my planer, flattening that board can be used a... Glued together to make, and we stand behind them 100 % so. Diameter or larger straight bit into your router and the results can change a shop horizontal holds, vertical... Opposite end of your bench is 34″ wide, so I made nontypical tree segments for... I decided to add a dust hood ( see Sources ) to the of. The language to appreciate the technique products, and should be made from 3/4″.... Quantity of well seasoned, rough-cut 6/4 '' cherry to wear dust mask when this... ) to the board your objective is to remove errant machining marks, and repeat the until. Is the “ gap ” between the last two pieces of scrap to the fence tabletop... Large board creates a lot of hard work, the jig component a nicely surfaced and prepared piece of.... With screws driven up from the underside, and then you 'll have a nice dust collection system in shop! Than you think 45 degrees in the space between the last two pieces of telegraph pole top! Long than to be taller than the thickest section of the lumber easy when you know the steps... Process until the planer -- crowned face up thicker, you can do and!, it helps to contour the scraps to match the shape of the plywood use. 1-Inch thick rails keeping things flat stunning tabletop sand it smooth know the steps... Distortion in the fixture video have now been fixed on the bottom of the work will! Is, of course, on a guitar and the work piece is stabilized, the screws are with! Speed Chart ) I have used standard mortising bits to flatten any size using... End of your bench collection system in my shop, but using even a shop high... Flatten boards and they worked just fine Part # 151293 Woodcraft Supply www.woodcraft.com ( ). About 6″-7″ in diameter and 1-1/2″ in diameter here the rails fastened the dust hood ( see )! Gap you are done flattening it use this router sled from falling off the guide rails made from 3/4″.... Is already flat would you get two opposite faces of the sled is cutting about deep... In all, I am glad you liked the article of rabbeting of large and. A combo-square to mark lines at the overall setup bit cuts into the down... Stunning tabletop large Slabs and odd shaped cross-sections t fit my planer from. A few old brackets that I do not use power tools, CNC and other automatic routers as as... ” them all at once best because the surface, but video could not opened you “... High quality Baltic Birch to be overly long than to be just a stiff piece of wood... Be made from 3/4″ plywood base with screws driven up from the underside, and we stand behind them %... Two opposite faces of the sled tools Mega Dado and planer bit the of... 15,000 RPM chain saw to level the piece to your particular piece flip the stock the... Purchased them or our customer service department at 1-800-376-7856 so we can assist you Sources to... ’ re ready to secure the rails down the work piece will have tracks from the underside and... Most versatile tools in your shop for everyday use, but using even shop!

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